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CONSTRUCTION CASE STUDY

Regional Concrete Company: Multi-Site Contractor

How a concrete contractor saved $72,040 annually and improved OSHA 1926.1153 silica compliance across 8 active jobsites

120

Field Workers

74%

Cost Reduction

$72K

Annual Savings

8 sites

Jobsite Coverage

Company Overview

A regional commercial concrete contractor serves multiple states across the Midwest. The company specializes in commercial foundations, parking structures, concrete flatwork, and decorative concrete for retail and industrial projects.

The company employs 120 field workers across 8 active jobsites who regularly perform silica-generating tasks: concrete cutting, grinding, coring, chipping, and jackhammering. All workers require respirator medical clearance per OSHA's silica rule (1926.1153).

Quick Facts
  • Commercial concrete contractor
  • 120 field workers
  • 8 active jobsites (3-state region)

The Challenge

Managing respirator medical clearances for 120 workers dispersed across 8 jobsites in 3 states created significant administrative burden and compliance risk. Workers moved between jobsites weekly, making clinic coordination nearly impossible.

The Solution & Results

The company implemented RespiratorTest.com's mobile-friendly online evaluation platform. Workers completed evaluations on smartphones during lunch breaks, after shifts, or between jobsites—no clinic appointments required.

95%

Compliance Rate

Up from 58% in 4 weeks

$72,040

Annual Savings

74% cost reduction

480

Hours Saved

No off-site clinic visits

4 weeks

Full Rollout

All jobsites compliant

"Managing respirator clearances across 8 jobsites was a nightmare. Workers had to leave jobsites to drive to clinics in different cities, and we were losing billable hours every week. RespiratorTest.com changed everything. My crews complete evaluations on their phones in 15 minutes—no travel, no time off jobsite. We went from 58% compliance to 95% in a month and saved over $70K annually. When OSHA showed up at one of our sites, I pulled out my phone and showed the inspector our compliance dashboard with all current clearances. Zero citations."

Mike Rodriguez

Safety Director, Regional Concrete Contractor

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